The CHEM BAG system is an innovative solution for effectively dewatering bio-sludge generated from WWTP (Wastewater Treatment Plants) and STP (Sewage Treatment Plants). This system utilizes specially designed filtering bags that allow water to pass through while retaining the sludge within, ensuring efficient separation of solids and liquids. The filter bags are securely housed within durable SS304 or FRP (Fiber-Reinforced Plastic) structures, providing robust support and long-lasting performance.

The process begins in the flocculation tank, which is equipped with an agitator to ensure thorough mixing. Under the influence of a suitable polymer, either cationic or anionic, the sludge undergoes a flocculation process, leading to the formation of larger, more manageable flocs. These flocculated solids are then transferred into the filter bags, where the dewatering process continues.

The system features a level control mechanism that monitors the sludge levels in the feed tank. When the sludge reaches a predetermined high level, the feeding process is automatically controlled to prevent overloading. As water is progressively removed from the sludge, it passes through the filtering bags, leaving behind a concentrated sludge mass. The dewatered sludge bag is then removed, securely tied, and stored in open-air conditions for further drying, reducing moisture content to the desired level.

The duration required for complete dewatering to achieve 50% to 60% dry solids (DS) typically ranges between 10 to 15 days, depending on environmental factors and system configuration. This efficient and customizable process ensures optimal sludge management while complying with environmental regulations and standards.

  • ADVANTAGES :
  • High Output Efficiency: The system consistently delivers an impressive output efficiency of over 96%, ensuring reliable and optimal performance in sludge dewatering applications.
  • Space-Saving Design: Eliminates the requirement for traditional sludge drying beds, significantly reducing the operational footprint and freeing up valuable space for other uses.
  • Low Power Consumption: Designed with energy efficiency in mind, the system operates on minimal power, contributing to cost savings and sustainable energy practices.
  • Minimal Maintenance Requirements: Engineered for durability and reliability, it requires very little maintenance, reducing downtime and ensuring uninterrupted operation.
  • User-Friendly Operation: The system is designed for ease of operation, allowing for straightforward handling and management, even with limited technical expertise.
  • WORKING PRINCIPLE
  • The sludge is first collected and transferred into the feed tank for processing.
  • A polymer (cationic or anionic) is dosed into the sludge to initiate the flocculation process.
  • The sludge undergoes agitation in the flocculation tank, ensuring thorough mixing and the formation of sludge flocs.
  • Flocculated sludge is fed into filtering bags, housed within SS304/FRP structures, for dewatering.
  • The filtering bags allow water to pass through, retaining the sludge solids inside for drying.
  • Level control mechanisms in the feed tank regulate the feeding process based on sludge levels.
  • Once dewatered, the bags are removed, tied securely, and placed in open-air conditions for further drying.
  • APPLICATION
  • Effective in dewatering bio-sludge generated from WWTP and STP.
  • Ideal for sludge management in industrial wastewater treatment plants.
  • Suitable for handling organic and biological sludge from various processes.
  • Useful in sludge drying for waste-to-energy or composting applications.
  • Supports hazardous sludge disposal in compliance with environmental norms.
  • Helps reduce sludge volume for storage and transportation cost savings.
  • Applicable for industries requiring environmentally responsible solutions.
  • Dimension L x W x H in mm
  • 01 BS
  • Length mm
  • Width mm
  • Height mm
  • 01 BS
  • 580
  • 550
  • 1500
  • 02 BS
  • 1150
  • 550
  • 1500
  • 03 BS
  • 1550
  • 550
  • 1700
  • 06 BS
  • 1900
  • 1050
  • 2000